Tool-manic – intelligent
shrinking technology from a single
source

The tool shrinking technology has proven itself for years in high- precision machining. SCHÜSSLER offers you a complete solution for all types of shrink fit chucks. The heart of the inductive shrink fit technology is the induction coil. The patented induction coil of the tool- manic is equipped with two separate windings, this allows them to be controlled independently of each other, resulting in an optimized heating temperature and heat distribution at the clamping area of the chuck. Therefore, shorter cycle times and a longer tool life of your chucks can be achieved. Since SCHÜSSLER offers everything from a single source, all components such as the shrink fit machine, base holder and the shrink fit chucks are perfectly complemented to each other. As a result, they obtain process reliability and consistent high quality in the shrinking processes. This guarantees highest runout and repetition accuracy for maximum tool life and protection of the machine spindle.

Patented Coil Technology

The coil technology is the heart of the tool-manic. With a new generation of coil technology, SCHÜSSLER offers an efficient, environmentally friendly, and tool-friendly shrinking process. Optimized heating parameters and shorter heating times guarantee optimal runout accuracy and a longer tool-life of the shrink fit chuck. Due to 25-30 % reduced energy consumption compared to other models the shrinking process is also significantly more environmentally friendly and energy efficient.

1. Induction coil with two separate windings. The windings are built separately and can therefore be also controlled separately. Thus, the shrinking process can be done by either the upper or the lower or with both windings together. That leads to optimized heating parameters for each shrink fit chuck, shorter heating periods, and lower chuck temperatures. Due to that, shorter cycle times, short cooling times, and a longer tool life can be achieved.

2. Optimized energy input into the shrink fit chuck, as only the relevant clamping area is heated. Less heat radiation downwards.
* Only applicable when using the shrinking parameters of the S30.

3. Stop discs are encased in plastic and shock-proof.

4. Standard coils with interchangeable stop discs. Just five stop discs are enough to adapt the coil to each chuck from 3 to 32 mm of diameter.

5. Adjustable coil with monitoring of the coil position per diameter of the chuck.

6. With the help of the iris coil, the stop discs are redundant. With one turn the adjustable coil can bet set to the size of the shrink fit chuck. This results in a precise heating of only the intended area of the chuck. The result is a perfect shrinking process for the longest tool life.

Your lead in production

Safety

Large storage areas, covering of hot surfaces and easy operation of the induction coil or cooling adapters guarantee ergonomic and process-safe working without the possibility of injury.

Cost-effectiveness

Since SCHÜSSLER offers everything from a single source, all shrink fit devices, base holders, and shrink fit chucks are perfectly complemented to each other. This results in high process reliability and consistent high quality in the shrinking process.

Contact cooling technology

Cooling adapters for each size of chuck, which evenly and gently remove the heat from the tool holder. The shrink fit chuck remains dry and rust-free.

Great variety of applications

Shrinking of tools with a taper size up to max. SK 50 / HSK 100/ C8 and a tool length up to max. 560 mm.

Patented coil technology

A patented induction coil technology guarantees optimized heating parameters for each size of shrink fit chuck, which leads to shorter heating times and lower tool holder temperatures. Therefore, shorter cycle times and a longer tool life can be achieved.

Modular System

Due to the modular system the tool-manic shrink units can be expanded and adjusted to your application.

Availability

Each of the standard shrink fit units are available at a short notice. All our standard shrink fit chucks are directly available.

Environmentally friendly

Due to the 25-30% reduced energy consumption in the shrinking process, shrinking with the tool-manic is much more environmentally friendly compared to other manufacturers.

Balance Accuracy

All SCHÜSSLER tool holders are fine-balanced to G2,5 at 25,000 min-1 or max. residual imbalance <= 1 gmm.

Runout tolerances

We guarantee runout tolerances < 3 µ for each of our shrink fit chucks.

Made in Germany

SCHÜSSLER has been manufacturing in Bodelshausen, Germany, for almost five decades. As a traditional, owner-managed family business, SCHÜSSLER stands for reliability, German thoroughness, and solution competence as well as fast reaction capability.

Solutions for every application


	S20	C20	S20C	S30	Demo S24
Shrinking only	•		•	•
Shrinking and cooling	•		•	•
Modular system	•	•		•
Cooling* (Cooling fluid NAL CO CCL 100)	•	•	•	•
Standard Coil	•		•	•
Iris Coil	•		•	•
12.5" Touchscreen	•			•
Base Cabinet	•			•
Weight	280 kg	55 kg	125 kg	280 kg
Voltage	400 V/16 A/11 kW	230 V/4.2 A/0.58 kW	400 V/16 A/11 kW + Cooling 230 V/4.2 A/0.58 kW	400 V/16 A/11 kW
Dimensions / mm (W/D/H)	1194 x 590 x 1974	570 x 590 x 950	1164 x 590 x 950	1194 x 590 x 1974
Price	€1000.10	€1000.10	€1000.10	€1000.10

μ-MANIC - INTELLIGENT BALANCING TECHNOLOGY FROM A SINGLE SOURCE

Highest manufacturing accuracy by balancing our tool holders with our balancing technology
Highest precision by special measuring technology with a repeatability and measurement accuracy of < 0,4 gmm
Power operated, secured clamping by high precision and unique constructed SCHÜSSLER balancing adapter
Ergonomic design
Balancing in one (static) as well as two levels (dynamic)

OUR BALANCING ADAPTER – PRECISE AND DURABLE

The selection of high precise SCHÜSSLER balancing adapter with patented construction allow
above average high repeatability and measurement accuracy of HSK and SK adapter.

THE TWO BEST SOLUTIONS


	HSK-ADAPTER – HSK 32/40/50/63/80/100 A/C/E-B/D/F	SK-ADAPTER – SK 30/40/50
Patented tool clamping system allows clamping of tool holders with any type of tightening bolt		•
Power operated tool clamping with power spring package	•	•
High reproducibility and repeatability	•	•
Draw bolt with ejector	•
For easy change of the tool holder	•
Maximum repeatability thanks to a tool holder without radial or axial clearance	•	•
5-point-system for backlash-free pickup of the steep taper*		•
Certied safety at adapter change	•	•
Balancing of SK-Adapters without tightening bolt possible		•

Shrinking Technology

Overview
Patented Coil Technology
Your Lead in Production
Solutions for Every Application

Balancing Technology

Intelligent balancing technology from a single source
Our balancing adapter - precise and durable
The two best solutions
HSK-ADAPTER
SK-ADAPTER

TOOL MANAGEMENT

Tool-manic – intelligent
shrinking technology from a single
source

Patented Coil Technology